TWS340 mud pump spare parts /Mud pump liner
1.Name
we supply all international brand mud pumps and parts including Emsco,Gardner-Denver, National, Oilwell, Ideco, Skytop/Brewster, OPI,Wirth, Wilson,Gaso
2.Feature
* The sleeve is made of wear-resistant cast iron, shell hardness is HRC60-65.
* Features: wear resistance, corrosion resistance and high surface finish.
* Diameter size: 90mm, 100mm, 110mm, 120mm, 130mm,140mm,150mm,160mm,170mm,180mm
3. mud pump liner
1). we can produce all kinds of Liners for mud pump 12P-160,10P-130,FB-1600 and so on.
Our liners can meet the API manufacture standards, combining the strength of forged steel hull and corrosion resistance of a high chromium iron inner sleeve. These liners feature a centrifugally cast high chrome iron sleeve which is machined and heat treated strictly to a hardness ofHRC≥61-64.
2). Our liners meet the API manufacture standards, combining the strength of a forged steel outer and corrosion resistance of a high chromium iron inner sleeve. These liners feature a centrifugally cast hgh chrome iron sleeve which is machined and heattreated-strictly to a hardness of HRC>=61~64. According to the using of many oil-fields at China domestic market and global, the using time of our liners are 800 hours in high pressure, sediment cocentration and others harsh environment, this time is 2-3 times than ordinary liners.
4 . Ceramic Liner
Used as one important part for petroleum triplex mud pump.
Ceramic Liners have better performance than metal liners in wear-proof, corrosion resistant and service life. Ceramic liners have reduced the drilling cost and improved the labour intensity in locale. So ceramic liners are the frist choice of upgrade high-voltage mud pump liners.
The material of ceramic liner is the most advanced international increased flexible zirconium.
The flexiable technical number is K10--15MPa (10 times of traditional ceramic)
number of resist- bending strengh is σ600--800Mpa
Weber number is m18.
The specification size is Φ150 (mix)180(max) X310(mix)440(max)mm.
5. Mud pump Liners:
Liners are the main damageable parts in mud pumps for development drilling. The ceramic liner (zirconium and other compound materials) has the features of long service life time, wear-resistance and erosion-resistance. Its average life time is more 5 times longer than the metal cylinder. Honestly, its own weak point is that there could be some fracture when the ceramic cylinder is impacted violently by other object.
To guarantee the safe operation of the components and avoid breaking the ceramic liners, the following safety guidelines should be noted before installation:
(1) When installing the cylinder, it is better to use the special tool or follow the instruction below;
(2)Strictly prohibit flinging knocking or impacting the cylinder, if you need to put down, you should move it as slowly and careful as you can;
(3) Strictly prohibit hitting ceramic cylinder with hammer or other heavy objects (including the metal shuck of the cylinder). When hitting, wood or other materials should be used as buffer cushion;
(4) When you use hammer or other heavy objects to hit or strike the cylinder (especially for pressure cap, piston crown, piston rod), you should control the appreciated angle and force. Otherwise, the impact force which has been transferred to the cylinder will possible fracture the ceramic liner of cylinder;
(5) Before the installation of piston, you should check whether there is any damage on the metal shuck of piston crown. There should be at least 0.20mm installation clearance between the maximum outer diameter of the piston and inner diameter of ceramic liner, otherwise, ceramic liner could possible be damaged;
(6) After the installation, the side-friction between the metal part of piston and ceramic wall of the cylinder should be avoided. If it does happen, you should rectify as quickly as you can;
7. LINER package:
A.wooden case
B.carton
C.as per customer's requirement
8. LINER test report:
| SAMPLE CODE: XHF20130528 |
| INSPECT BY: XINHUAFA PETROLEUM MACHINERY CO.,LTD |
| QUALITY INSPECTION REPORT |
|
| PRODUCT NAME |
MODEL |
SIZE |
OTY |
UNIT |
OUTER SLEEVE MATERIAL |
INNER SLEEVE MATERIAL |
INSPECTION DATE |
|
| LINER |
FB1600 |
6 1/2" |
12 |
PCS |
45# |
HIGH CHROMIUM CASTING |
2013.1.19 |
|
| INSPECTION CONTENT |
|
| HEAT TREATMENT |
OUTER SLEEVE |
NORMALIZING:HB180-220 |
|
| INNER SLEEVE |
INNER BORE QUENCHING & HARDENING:HRC≥59-64 |
|
| MACHINING |
SURFACE DIMENSIONS |
LENGTH:L420+0.775~-0.775 |
|
| EXCIRCLE:Φ250.83-0.05/Φ209.5-0.1/Φ222-0.285 |
|
| Φ257-0.21/Φ221/Φ213/Φ216 |
|
| BORE DIAMETER:Φ165.1+0.05~0.12 |
|
| SURFACE ROUGHNESS |
MATCH DRAWING REQUIREMENTS |
|
| INSPECTION RESULTS |
|
| MACHINERY PROPERTIES |
QUALIFIED |
|
| INSPECTION RESULTS |
QUALIFIED |
|
9.XINHUAFA Mud pump liners:
We believe in Customer delight, achieved by the supply of Quality Products & Services and Continual Improvement in our Manufacturing Processes for timely delivery at competitive prices. We work in a professional, competitive, and cost-effective manner consistent with the Customer requirement
OUR PRODUCTS :
Longtime using up for 800 hours
Wear resistant
Acid and alkali resistant
High quality and best price
Can produce according to customer's requirements ,drawings or samples.
OUR FACTORY:
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